MoldMaking Technology

AUG 2016

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moldmakingtechnology.com 55 Waste Elimination Eliminating waste is the fastest way to improve performance, but first an organization has to find the waste and prioritize. It is recommended that moldmakers and molders first collect data on specific value streams in order to reduce waste and then develop the infrastructure and means to measure this data on an ongoing basis. A value stream is the high level of activities that are con- ducted, generally sequentially, to pro- vide a customer with an outcome. These activities can include, for example, prod- uct research, design, marketing, sales, fulfillment/installation and servicing. Processes such as product development or sales tend to be practically defined as specific parts of a value stream. There are six essential methods of data collection for value streams or pro- cesses: 1. Collect the information that can be gleaned from available systems. 2. Conduct observations and timings of staff activity. 3. Conduct observations of the work item itself, such as following it through a manufacturing process. 4. Retrospectively review activity. For example, conduct a file review to find typical errors. 5. Run workshops with subject-matter experts in order to understand process flows and identify where things might go wrong. 6. Conduct deep dives on tasks and activities in a process that employees perform to get the job done. Finally, the CEO/owner must know specifically when to use each of these data-collection methods, and he or she should be assured of access to competent personnel who can use the right approach. These days, the journey of data collec- tion need not be a long one, given the development of modern tools and techniques, but there is still no alternative to good information as the basis of good decision-making. That goes as much for waste elimination as any other leadership consid- eration. Otherwise, it is exceptionally difficult to emerge from the fog of loose information and hearsay. CONTRIBUTOR Lewis Yasenchak MBA, BS, is the founder/owner of P&Y; Management Resources, which specializes in building and improving the plastics industry supply chain. FOR MORE INFORMATION P&Y; Management Resources 706-694-2977 lewis.yasenchak@windstream.net We've "Got the Muscle" to Complete Your Toughest Job. POCO EDM graphites have the strength to stand up to your most critical requirements – whether it be extreme detailed electrodes, super fine finishes, improved wear resistance, or fast metal removal rates. Need more than just an electrode material? In addition to the highest performing electrode materials, with POCO you also get the added support of knowledgeable applications specialists, a comprehensive EDM technology interactive manual, articles and literature, practical EDM training, and shop floor technical EDM training, and shop floor technical assistance. i EDM training, and shop floor technical assistance. Everyday you face the Everyday you face the competition, let us be there to give you the the Everyday you face the competition, let us be there to give you the win. What's your t What's your toughest job? ugh What's your toughest job? sales@poco.com www.poco.com ISO 90 ISO 9001:2008 & AS9100:2009 2008 ISO 9001:2008 & AS9100:2009 & AS9100:2009 POCO® POCO® is a registered trademark of Poco Graphite, Inc. registered trademark of Poco Graphite, Inc. ©2016 P ©2016 Poco Graphite, Inc., All rights reserved. Graphite, ©2016 Poco Graphite, Inc., All rights reserved. Inc., All rights reserved. Direct: +1-940-393-4302 US Toll Free: 1-877-762-6336 x 4302 Follow us on Follow us on LinkedIn

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