MoldMaking Technology

AUG 2015

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8 MoldMaking Technology August 2015 Editorial Advisory Board (EAB) Insight Achieving Program Management Success By Wayne Hertlein Effective communication is essential for every aspect of a pro- gram manager's job, especially when it comes to meeting cus- tomer needs and goals, understanding the audience and situa- tion at hand, ensuring clarity at all levels, and following proper protocols. Try these recommended communication strategies: Create targeted messages. Consider each specific group with which you are working within the customer's operation, as skill sets vary among engineers, designers, tooling engineers, molders, materials specialists, schedulers and setup personnel. Each group has its own unique language or jargon that not only needs to be mastered, but also used in order to achieve desirable results. For example, for the part designer, the terms slide, lifter and core pull refer to the same mechanism, but to a moldmaker they represent different entities that are used in different ways. When a design is undercut, the moldmaker must use a slide, lifter or core pull, depending on where the action happens to be within the mold. Also acknowledge the strengths and weaknesses of each per- son in the group so you can properly capitalize on and down- play the appropriate characteristics. Program managers need to look at each situation from the other individuals' points of view and verify that everyone has what he or she needs. Provide clarity in communication. This includes both written and verbal communication at all levels, at all times. This will help ensure everyone remains "on the same page." Effective program managers should never assume anything and should make every attempt to clarify their written mes- sages to make comprehension easier. Make expectations about deliverables clear and concise. The addition of pictures, illustrations and other types of visual aids will assist with this process. For example, a program manager who is working on an automotive program may use advanced product quality planning (APQP) as a guideline, because each element must be met to ensure a successful production part approval process (PPAP), or deliverable, to the customer and to achieve satisfac- tory finalization of the program. Be assertive. Use an assertive rather than an aggressive approach for optimal results. For example, refrain from making unnecessary threats, going over people's heads and attempting to negotiate prior to elevating the message. Pay attention to the tone of each written or verbal message. This will help to avoid inadvertently insulting or offending the lis- tener in the process. For example, avoid using all caps (which amounts to shouting), or highlighting or bolding certain key words within an email message. Also avoid preparing and sending any form of written message when you are angry, as such "flaming" techniques will likely do more harm than good. Answer "What's in it for me?" up front. Understand that the people with whom you are communicating want to know the answer to this key question. It is up to the program manager to make the benefits of task completion as clear as possible to everyone in order to ensure an effective outcome. Devise a system of checks and balances to ensure that everything has been completed through the proper channels and adheres to the proper protocols of the individual markets you serve. Keep in mind that the aerospace, automotive and military markets each have different methods of checks and balances. Programs are won or lost at the beginning, not the end, so those program managers who implement these crucial guide- lines will be much more likely to maintain good working rela- tionships with everyone, keep their customers satisfied and achieve desirable outcomes. Wayne M. Hertlein Program Manager (and heat seeker) (Mexico, in the Sonoran Desert between Hermosillo and Kino) Wilbert Plastics Services Troy, Michigan whertlein@wilbertinc.com wilbertinc.com Core Company Competencies • Follows a "do it correct the frst time" philosophy. • Prides itself on quality product, on-time delivery and customer relationships. • Specializes in injection molding and thermoforming. • Supplies plastic injection molding and heavy-gauge thermoform products and assemblies. • Serves the automotive, consumer, transportation, medical, recreation and agricultural markets. • Builds injection, thermoform, compression, foam and two-shot molds. • Offers assembly, ultrasonic welding, paint, trimming, gas-assist, two-shot, in-mold labeling and structural foam molding as value-add.

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